The Future of Industrial Intelligence

Our Solutions

Knowledge Capture

  • Capture expert knowledge automatically
  • AI-powered knowledge extraction
  • Email, voice, and document agents
  • 24/7 intelligent assistant
  • Advanced semantic search
  • Auto-generated training & assessments
Preserve & Share Tribal Knowledge

Predictive Maintenance

  • Real-time equipment monitoring
  • Predictive maintenance alerts
  • Anomaly detection with AI
  • Performance optimization
  • Failure prediction & prevention
  • Reduce unplanned downtime
Predict & Prevent Equipment Failures

Custom Solutions

  • Tailored to your specific needs
  • Industry-specific customizations
  • Integration with existing systems
  • Ongoing support & optimization
  • Scalable architecture
Built Exactly For You

The Industrial Knowledge Crisis

85% knowledge loss
Expert knowledge is neither captured nor retained
2x
Near-retirement workers doubled—expertise walking out the door
24-36
Months to train new trainers to proficiency
$100M+ per year
Due to unplanned maintenance and shutdowns due to loss of knowledge.
30-40%
Safety incidents due to knowledge gaps
80%
Inefficiency in knowledge transfer process.

Why Traditional Solutions Fall Short

Enterprise LMS

  • Generic content
  • Manual authoring
  • Not industry-specific
  • Stale knowledge

Knowledge Mgmt

  • Manual documentation
  • Keyword search only
  • No training/compliance
  • Tribal knowledge lost

Industry Training

  • Not plant-specific
  • Static course libraries
  • Expensive per-course
  • Not continuously updated
No single solution addresses: Training + Knowledge Capture + Industry Specialization

Introducing ProPlant

The only AI-native platform combining Training + Knowledge Capture + Industry Specialization

Training Management

Enterprise-grade LMS with compliance tracking

Knowledge Agent

Advanced AI semantic understanding + knowledge graphs

24/7 Assistant

Intelligent answers powered by advanced AI workflows

Auto Capture

Extract knowledge from daily operations

Industry-Specific

Built for petrochemical & fertilizer plants

Enterprise Security

Multi-tenant with security and privacy

The Power of Knowledge Agent

Traditional Search

  • Keyword matching
  • Flat document storage
  • Limited context
  • 30-50% accuracy
Result: 47 documents mentioning "reactor" and "temperature"

ProPlant Knowledge Agent

  • Semantic understanding
  • Knowledge graph relationships
  • Full context preservation
  • 70-80% accuracy
Result: Specific answer with equipment affected, limits, and recommendations
70-80% better accuracy · Actionable answers, not document lists

Automated Knowledge Capture with Email Agent

How It Works

Add
agent@proplant.ai

→

AI Analyzes
Conversation

→

Knowledge
Article Created

→

Searchable by
All Employees

0
Manual documentation effort required
80%
More operational knowledge captured vs. manual methods
NO COMPETITOR HAS THIS CAPABILITY

Industry First: Automated Knowledge Capture with Voice Agent

How It Works

Voice Agent
Calls Expert

→

Conducts
Interview

→

AI Extracts
Knowledge

→

Updates Knowledge
Repository

100%
Automated expert knowledge extraction
24/7
Available to interview experts at their convenience
PRESERVE EXPERTISE BEFORE IT WALKS OUT THE DOOR

Automated Knowledge Capture with Document Monitoring

How It Works

Agent monitors document
sources

→

Detect New
Documents

→

AI Extracts
Knowledge

→

Updates Knowledge
Base

Real-time
Automatic knowledge base updates from new documents
Zero
Manual effort to keep knowledge current
YOUR KNOWLEDGE BASE STAYS CURRENT AUTOMATICALLY

Digital Brain: 24/7 Expert Always Available

Every employee can ask questions via chat and get instant, plant-specific answers that is accurate and based on your plant's data.

Operator asks: "Reactor temperature climbing despite max cooling. What should I check?"

ProPlant responds instantly with:
• Immediate actions to take (per YOUR SOPs)
• Common causes specific to YOUR reactor unit
• Emergency procedures if thresholds are exceeded
• Source citations from your docs for verification

40-50%
Reduction in troubleshooting time
24/7
Always available—no waiting for experts

AI-Generated Training from ALL Captured Knowledge

Training leverages knowledge from expert interviews, email conversations, documents, and daily operations—using YOUR equipment tags, YOUR procedures, YOUR operating conditions

Traditional Process

  • 40-100 hours per course
  • Manual authoring required
  • Generic content
  • Weeks to develop
  • Expensive SME time
  • Quickly becomes stale

With ProPlant

  • 5-10 hours per course
  • AI generates from ALL sources
  • Plant-specific content
  • Hours to develop
  • Minimal review time
  • Auto-updates with new knowledge
80-90% Cost Reduction in Training Development

AI-Generated Assessments & One-Click Publishing

Automated End-to-End Training Creation

AI Generates
Training Content

→

AI Creates
Assessments

→

Expert Reviews
& Approves

→

One-Click
Publish to LMS

Auto
Quiz questions generated from training content with multiple question types
Minutes
From knowledge capture to published training—not weeks
Complete training lifecycle automation: Capture → Generate → Assess → Publish

Let's Transform Industrial Knowledge Together

info@proplant.ai

www.proplant.ai

Schedule Your Demo Today

ProPlant Predictive Maintenance: The Hidden $1.4T Problem

The Crisis: Unscheduled downtime costs Fortune 500 companies $1.4 trillion annually

$260K
Average cost per hour of downtime (2024)
$50B
Annual cost to industrial manufacturers globally
2X
Downtime costs doubled (2019-2024)
30-50%
Downtime reduction (McKinsey)
25-30%
Lower costs (US Dept of Energy)
10:1
Average ROI for predictive maintenance
ProPlant Advantage: P-F Curve Analysis · 5-Stage Alert Matrix · Ask ProPlant AI · Native Knowledge Integration

How Predictive Maintenance Works

Data
Collection

→

AI
Analysis

→

Anomaly
Detection

→

Predictive
Alerts

Real-Time Monitoring

Continuous tracking of equipment health, temperature, vibration, pressure, and performance metrics

Pattern Recognition

AI identifies patterns that precede equipment failures based on historical data

Early Warnings

Get alerts days or weeks before failures occur, enabling proactive maintenance

Key Features of Predictive Maintenance

Equipment Health Monitoring

  • Real-time sensor data integration
  • Historical trend analysis
  • Performance benchmarking
  • Automated health scoring

Failure Prediction

  • Machine learning models
  • Remaining useful life (RUL) estimates
  • Failure mode identification
  • Risk assessment scoring

Maintenance Optimization

  • Optimal maintenance scheduling
  • Work order prioritization
  • Condition-based maintenance triggers
  • Maintenance efficiency tracking

Alerts & Notifications

  • Customizable alert thresholds
  • Multi-channel notifications (email, SMS, app)
  • Escalation workflows
  • Actionable recommendations

ROI & Business Impact

Typical ROI: 3-6 months | Average annual savings: $20M-$50M for large facilities

Cost Savings

Reduced Emergency Repairs

Emergency repairs cost 3-5x more than planned maintenance

Lower Inventory Costs

Better spare parts forecasting reduces excess inventory by 20-30%

Extended Equipment Life

Preventive maintenance extends asset lifespan by 15-25%

Operational Benefits

Increased Uptime

Each 1% increase in uptime = $500K-$2M annual value

Enhanced Safety

Prevent catastrophic failures that could cause injuries or environmental damage

Better Planning

Schedule maintenance during planned shutdowns, not production runs

Easy Integration & Deployment

Data Sources

  • Industrial IoT sensors
  • SCADA systems
  • Distributed Control Systems (DCS)
  • Programmable Logic Controllers (PLC)
  • Historians (OSIsoft PI, Wonderware, etc.)
  • Manual inspection data

Implementation Speed

Traditional Solutions
MONTHS
Long integration cycles
ProPlant
WEEKS
Rapid deployment
Get value faster with our streamlined implementation

Custom Solutions: Tailored to Your Needs

Built Exactly For You

Why Choose Custom?

  • Unique workflows and processes
  • Legacy system integration required
  • Specific compliance requirements
  • Specialized industry needs
  • Complex multi-site deployments
  • Proprietary data formats

What We Customize

  • User interfaces and dashboards
  • Data models and schemas
  • Integration connectors
  • Workflow automation
  • Reporting and analytics
  • Security and access controls

Implementation Process

Discovery & Requirements

Deep dive into your operations, systems, and challenges

Solution Design

Architecture tailored to your infrastructure and workflows

Development & Testing

Iterative development with your team's feedback

Deployment & Training

Phased rollout with comprehensive training and support

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